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Opinion: the L Prize and the LED lamp market

The award of the L Prize to Philips for its 60W-replacement LED lamp leaves a few unaddressed issues, writes TIM WHITAKER.
Philips has won the L Prize – specifically the 60W-replacement LED lamp category – and deserves to be congratulated for its achievement.

The company receives $10 million in cash (more on this below), along with participation in Federal procurement contracts and energy-efficiency programs, which could prove to be even more valuable over the longer term.

But some questions and issues remain. The jury is still out on whether the L Prize can be considered a success, or a worthwhile use of taxpayers’ money.

Since inception, the L Prize attracted only one entrant – Philips – which has now been declared the winner. Two other teams declared their intent to participate but have not (to the best of our knowledge) submitted their samples for testing.

When the L Prize was first conceived, one can imagine that its proponents were hoping for a head-to-head race for the line, with multiple participants each spurring the others to greater achievements, and creating a positive knock-on effect for the whole LED industry.

Instead, the world’s largest lighting company has been the only entrant. While it’s not necessarily the DOE’s fault that only one company entered, was there ever much chance that the winner would come from outside of a very small list of major companies? And has the competition created the type of positive impetus to justify the investment of $10 million?

Another point is that the 60W-replacement category was one of three originally put forward. The PAR38-replacement category has been put on hold (or shelved – we wait to find out), while the 21st Century Lamp category was never defined beyond a headline 150-lm/W number.

Earlier this week, Cree said it had built a prototype lamp that had surpassed this 150-lm/W figure. And GE recently talked about the likely commercial availability of its dimmable 75W- and 100W-replacement lamps, which “are expected to arrive on store shelves in late 2012” – in other words, at least one year from now. Were the timings of these announcements a coincidence, given that GE and Cree were one of the teams that said they intended to participate in the L Prize?

It’s also interesting to note that the L Prize announcement comes hot on the heels of the House vote that rejected an attempt to repeal lamp-related legislation contained within the 2007 Energy Independence and Security Act (EISA). The L Prize is mandated by EISA.

The most important point concerns pricing and availability of the lamps. The Philips lamps were evaluated for various performance characteristics, and thoroughly field-tested. So far, so good. But these were a set of 2000 lamps that were lovingly hand-crafted, and were not in any sense the product of a high-volume manufacturing line.

The L Prize requirements say that “the intent of the L Prize is for products to be available on a mass-production basis in a competitive commercial market… Entrants must provide evidence that they are fully prepared to begin production at a capacity which exceeds 250,000 units per year for the first year of production and increased production in subsequent years.” Of course, this is for lamps meeting or exceeding the L prize performance parameters. Philips has said that its lamp “could arrive in stores as soon as early 2012.”

Target retail prices – which are prices to the consumer or end-user, after potential utility or retailer incentives are applied – were also listed in the L Prize document, but these were definitely targets rather than requirements. For 60W-replacement lamps, the target prices are $22 in the first year of production, $15 in year 2 and $8 in year 3.

To recap, as far as the $10 million prize is concerned, there are no strict timescales for when Philips has to start selling its L Prize lamp, and no mandatory price points that must be achieved. However, Philips’ manufacturing plan was clearly deemed acceptable – and since it’s Philips, the chances are that they will deliver. Otherwise, I guess DOE will just ask for its money back.

So what about the non-cash benefits of winning the L Prize? Multiple qualifiers from each prize category (if there are any others) may be selected to participate in promotional activities and incentives with various energy-efficiency programs (EEPs). If there are, eventually, multiple qualifiers, then competition will force these companies to push their lamp prices down. But what about the Federal procurement contracts, where Philips as the outright L Prize winner will – apparently – enjoy a monopoly? *

Back to the $10 million prize…the L Prize document says that “EISA authorizes cash prizes for the first successful entrant in each prize category. Cash prizes will be based on the availability of funding from future appropriations and private funding contributions as authorized by the EISA.” But a comment from “lightguy us” on our recent article said that “the budget bill passed yesterday by the US congress cut all the funding for enforcement of energy-standard regulations.” So perhaps Philips is not going to receive $10 million after all.

In conclusion, we look forward to hearing more details surrounding the issues raised in this article, perhaps demonstrating how the L Prize will benefit not just Philips but the rest of the SSL industry in the US. Your comments are very welcome (and can be made anonymously) - use the Post a COmment button below.

(*The L Prize document states: In addition to cash prizes, the L Prize authorization provides that the Secretary of Energy is to consult with the Administrator of General Services to develop federal purchase guidelines with the goal of conducting a Federal procurement of SSL products from the winner under the 60-watt incandescent and PAR 38 halogen categories.)




LFI shows LED skeptics remain and OLED still trails

LEDs and OLEDs dominated the exhibits at Lightfair, but the conference sessions showed that both technology roadblocks and skepticism from lighting professionals remain in place.

While the show floor was brimming with LED-based luminaires and lamps, Lightfair International (LFI) sessions demonstrated that skepticism still lurks over solid-state lighting (SSL). OLEDs were also highlighted on the show floor, although an expert panel focused more on the roadblocks that limit the technology to decorative lighting for now.

There were numerous LED-centric sessions at LFI, but one entitled “LED performance: Myths and facts – an LED industry report card” served to remind that SSL is a relatively new technology. Indeed presenter John Curran of consulting firm LED Transformations took a skeptical approach in his session that seemed targeted at newcomers to SSL. And clearly despite the prevalence of LED technology at LFI, the technology is still new to some lighting designers, architects, building owners, and municipalities.

Component and luminaire life

Curran described known issues with LEDs in lighting such as component life and the need for thermal management. He presented a case study detailing LEDs that maintained L70 (70% of initial brightness) for 148,000 hours when the junction temperature was maintained at 55°C whereas the useful life dropped to 67,000 hours at 85°C.

Philips 75W-equivalent LED lamp
Philips 75W-equivalent LED lamp
Curran also addressed LM-80 testing and misconceptions saying, “If someone tells you LM-80 is indicative of LED life, they are wrong.” He said LM-80 only tells you how to take the measurements. He expects the TM-21 standard for predicting lumen maintenance to be more valuable saying, “TM-21 will tell you how to connect the dots.”

 

Not all of Curran’s comments were skeptical. He told the audience that if you buy LED products from a reputable manufacturer that other components would likely fail before the LEDs. But Curran also warned the crowd about the realities of the market discussing retrofit lamps and the consumer market. He quipped that if he bought a $40 LED bulb, “I’m going to keep the receipt for a while.” His actual point was that residential customers are far more upfront-cost conscious than commercial customers, and residential customers look for much faster payback periods preferably inside one year. That could make residential a tough market to crack.

OLED lighting potential

While LEDs have become the workhorse star of LFI, OLEDs remain the technology of untapped potential. The “Creating a vision for OLED lighting session” allowed proponents to once again discuss that potential. The session featured Acuity Brand executives Jeannine Fisher and Peter Ngai, lighting designer Patricia Glasow, James Brodrick from the US Department of Energy (DOE), and consultant Paul Burrows of Reata Research.

Acuity Kindred OLED luminaire
Acuity Kindred OLED luminaire

Acuity clearly intended to use the panel to promote its investment in OLED technology and the introduction of the Kindred and Revel OLED fixtures at LFI. Burrow did the heavy lifting in the session providing a relatively complete explanation of how OLEDs work.

Burrows acknowledged the Acuity OLED announcements saying “Before today, there was no real OLED lighting product on the market.” What he didn’t say was that Acuity won’t ship the OLED products until next year and they are likely to be below the 100-lm/W efficacy threshold that most experts believe OLEDs must reach to serve in mainstream lighting. Acuity hasn’t released full specs for the OLED fixtures, but in the OLED session Fisher argued, “60 lm/W is the entry point for being able to mainstream OLED lighting.”

Burrows was probably more candid than Acuity would have preferred in his other remarks. He said that you can easily make decorative OLED fixtures today, “but that won’t save energy.” His point was that OLEDs will have to replace ambient and task lighting for there to be a compelling energy-efficiency story.

Panel efficiency research

In his role at the DOE, Brodrick is squarely focused on energy efficiency. And he said that efficient lighting needs to address “panels rather than pixels” – thus his continued interest in OLEDs as a planar source. Indeed OLED projects won more than $4.8 million of the $14.8 million in R&D funds recently awarded by the DOE.

Burrows did note several potential OLED advantages. He said that OLEDs need simpler driver electronics than do LEDs, and with OLEDs the device efficiency is the luminaire efficiency. He also said that OLEDs will better deliver warm white light.

Still Burrows noted numerous roadblocks. He said today only 20% of the light escapes an OLED source without out coupling. There are also dispersion-pattern and substrate issues. All of the roadblocks can be overcome but for now manufacturing costs that are too high. He said cost today is $50 per square meter and that needs to drop to $20 or less.

Glasow chose to focus purely on the aesthetic advantages that OLEDs offer. She noted that the technology offers better RGB color mixing than LEDs. And she said, “OLEDs let you get rid of those heat sinks.” But clearly energy efficiency and cost will gate wider deployment, and we will wait yet another LFI cycle or more to witness clearance of those hurdles.




Philips wins L Prize for 60W-replacement LED lamp

Philips Lighting North America has won the 60W-replacement LED lamp category of the US Department of Energy’s L Prize competition.
Philips wins L Prize for 60W-replacement LED lamp
Philips LED lamp: on
Philips Lighting North America has announced that it has won the US Department of Energy’s 60-watt replacement bulb category of the Bright Tomorrow Lighting Prize (L Prize) competition (view press release).

Samples of the Philips 10-watt LED lamp were submitted in 2009 and have completed 18 months of field, lab and product testing. Performance requirements included an output in excess of 900 lm, and a useful lifetime of more than 25,000 hours.

 

Philips wins L Prize for 60W-replacement LED lamp
Philips LED lamp: off
Philips says that it will receive $10 million as a cash prize, and will also participate in L Prize partner programs and incentives.

Philips also says that the lamp “could arrive in stores as soon as early 2012.”

A more in-depth version of this story will be posted on the LEDs Magazine website very shortly.




Cree LED luminaire breaks 100 lm/W barrier for indoor lighting

A new LED troffer is claimed to be the first indoor fixture to break the 100 lm/W barrier. Cree has also introduced a 5-year warranty on its fixtures, and introduced new directional lamps.
At Lightfair, Cree unveiled a new LED-based troffer, the LR24HE, which delivers more than 100 lm/W fixture efficacy. Cree says this is “the first indoor fixture known to deliver this level of performance.”

The troffer delivers 3200 lumens at 3500 K with a 90 CRI. It is designed to last at least 50,000 hours. It is, says Cree, 30 percent more efficient than the best 2-foot-by-2-foot fluorescent troffers and 15 percent more efficient than the best 2-foot-by-4-foot fluorescent troffers.

The LR24HE is planned for commercial availability in late summer. It will offer Cree’s new five year warranty (see below). Cree also said that it will be reducing the price of its award-winning LR24 LED troffer by 15 percent to reduce upfront cost and accelerate market uptake.

Cree offers 5-Year warranty for LED fixtures

Cree has revealed that it is extending the warranty on its entire family of fixture products to five years – see press release. This includes CR6, LR4 and LR6 recessed downlights and the LR24 architectural LED troffer, all of which are installed in restaurants, offices and commercial spaces across the United States.

“We have almost 20,000 hours of real-world data on products from our early installations nearly three years ago, and the performance is rock solid,” said Ty Mitchell, Cree VP and general manager, LED Lighting. “Lengthening the warranty lets our customers know that Cree stands behind the long-term performance and reliability of our fixtures.”

Directional lamps

Cree is launching several retrofit directional lamps. A new high-performance BR30 retrofit lamp, the LBR-30, is planned for availability later this summer and will deliver 600 lumens with flood or wide flood distributions, while only consuming 11 watts.

Cree is also increasing the performance of its LRP-38 LED lamps so that it can replace 75-watt incandescent lamps while consuming 85 percent less energy. Lumen output has increased from 500 lumens to 600 lumens, while input power has been decreased from 12 W to 11 W.

The new LRP38-1000L will deliver 1000 lumens of directional light, while consuming only 16 watts. Availability of this new PAR lamp, in both spot and flood distributions, is expected in fall 2010.




Cree announces commercial availability of XP-G

The latest small-footprint, cool-white LED from Cree has an output of up to 367 lm when driven at 1A, and an efficacy of up to 132 lm/W at 350 mA.
Cree, Inc. has announced commercial availability of the XLamp® XP-G LED, described as “the industry’s brightest and most efficient lighting-class LED”. The new product was previewed earlier this year in a press release before Lightfair.

The XP-G LED, currently available in cool-white, can produce up to 367 lumens when driven at 1A, at a typical efficacy of 111 lm/W. The highest-performing bin also has a standard minimum flux at 350 mA of 139 lm.

The XP package size is 3.45 x 3.45 mm. This makes the XP-G 46% brighter and 64% more efficient than the highest-performance XR-E LED, with an 80 percent smaller footprint.

“Cree’s XLamp XP-G cool white LEDs set a new standard for LED performance,” said David Chow, president, 4Sevens, LLC. “For our flashlights, the XLamp XP-G LED was a clear choice because of its high lumen output, unmatched efficacy and compact package size.”

This level of performance can potentially reduce the required number of LEDs, as well as the size and cost of LED fixtures. High efficacy at lower current (up to 132 lm/W typical at 350 mA) can lower the total power requirement for a portable or solar lighting application, which can reduce the amount of solar cells or batteries needed.

“This establishes a new level of performance for LEDs,” said Paul Thieken, Cree director of marketing, LED components. “We now deliver lighting-class efficacy at 1A drive current. In addition, we have begun offering limited samples of an S2 flux bin, providing up to 400 lumens at 1A. We target availability of XP-G neutral and warm white LED samples by end of calendar 2009.”




IQE to acquire UK developer of GaN wafer technology

The acquisition of NanoGaN will enable IQE to accelerate commercialisation of advanced blue/green lasers and solid-state lighting products.
IQE plc, a UK-based supplier of advanced semiconductor wafers, is to acquire UK based NanoGaN Limited, a company which has developed a range of unique processes and key intellectual property relating to gallium nitride (GaN) materials and devices. This includes NanoGaN’s proprietary Nanocolumn Technology for producing high quality, free-standing GaN substrates, which can be used as the starting point in the manufacture of blue and green semiconductor lasers and LEDs.

NanoGaN’s proprietary technology is at an advanced stage, and IQE plans to assist in completing the development of commercial products. It will then begin the transfer of the technology to its high-volume production facilities, where it is expected to begin generating sales in 2010, followed by rapid sales growth as the technology is commercialised.

The acquisition complements and enhances IQE’s existing product portfolio by accelerating the Group’s strategic plans to develop a leadership position in the emerging high growth markets for advanced laser projection, high definition optical storage (including Blue Ray products), high resolution laser printing and solid-state lighting for industrial, commercial and residential lighting. NanoGaN’s core technology will also be used to further enhance IQE’s leading position in the supply of GaN products for high-power RF applications.

Strengthening IQE’s intellectual property position, NanoGaN brings with it seven filed patents, and several additional innovations for which patents will be submitted.

As part of the deal, Professor Wang, the CEO of NanoGaN and inventor of the nanocolumn technology, will become Chief Scientific Advisor to IQE. Professor Wang is widely acknowledged as a world-leading advanced materials scientist with significant commercial and advisory experience. He was co-founder of Arima Optoelectronics Corporation, a leading optoelectronics company listed on the Taiwan Stock Exchange. Professor Wang has a history of successfully patenting innovative technologies, and many of his 26 granted patents continue to be used for mass production within the optoelectronics industry. He has also acted in advisory roles, including Scientific Advisor to ITRI (the Industrial Technology Research Institute, Taiwan) and to the Taiwanese Government.

The deal is worth up to GBP3.6 million (about $5.75 million), based on the achievement of milestones relating to the commercialisation of the intellectual property. The initial consideration of GBP0.4 million will be settled by the issue of new shares and cash. IQE has the option to settle the future milestone payments in either shares or cash.

Drew Nelson, CEO of IQE, said “The acquisition of NanoGaN represents a major milestone in our technology roadmap, and reinforces our strategy of being a powerful IP based technology leader in the supply of advanced semiconductor materials to a multitude of high-growth markets.

Professor Wang said “NanoGaN has reached a very exciting stage of development. Our Nanocolumn technology provides a unique approach to overcoming the challenges facing the advancement of blue and green laser technology, high-density optical storage and ultra-high-efficiency solid-state lighting.

“This transaction represents a unique opportunity for the commercialising of NanoGaN’s world leading technology and cements our long term relationship with IQE. We carefully selected IQE as the ideal partner to bring our intellectual property to mass production based on its track record and its experience. In addition I am extremely excited to accept the position of Chief Scientific Advisor to the IQE Group, to help further advance their powerful portfolio of IP based production technology for advance semiconductor materials”

IQE uses advanced crystal growth technology (epitaxy) to manufacture and supply bespoke semiconductor wafers (known as epiwafers) to the major chip manufacturing companies, who then use these wafers to make the chips which form the key components of virtually all high technology systems. IQE is unique in being able to supply wafers using all of the leading crystal growth technology platforms.




Russia to ban incandescent lamps from 2014

Russia plans to mirror the steps being taken by the European Union to phase-out inefficient lamps over time.
Russia plans to ban the production and sale of all types of incandescent light bulb from January 1, 2014, according to a Reuters article (author Darya Korsunskaya).

The move, announced by Economy Minister Elvira Nabiullina, is designed to reduce energy consumption, and mirrors a move already under way in the European Union to switch toward less energy-intensive lighting sources.

Nabiullina said that making and selling incandescent bulbs with a power rating of more than 100 watts, which account for about 14 percent of all bulbs used in Russia, would be banned from January 1, 2011.

The ban will include 75 W incandescent lamps starting from January 1, 2013. However, the targets for 2013 and 2014 will not be fixed in law at this stage, but will be determined by the success of the first stage beginning 2011.

The European Union plans to phase out incandescent bulbs by 2012 – see News. Industry bodies have said thousands of jobs in the European Union could be lost, mostly in eastern Europe, as the new regulations favour China-based manufacturers of CFL bulbs.




EPA and DOE sign partnership covering Energy Star and SSL

A joint statement positions EPA as the lead agency for Energy Star, and calls for an integrated approach to the Energy Star residential lighting program.
The US Environmental Protection Agency (EPA) and the US Department of Energy (DOE) have announced a new partnership agreement that sets out clear roles and responsibilities for the agencies in the ENERGY STAR program and the National Building Rating Program.

The agreement positions EPA as the lead agency for the Energy Star program as a whole. It also resolves the dispute between the two agencies over the Energy Star criteria that effect solid-state lighting (see Related Stories).

The agreement will also affect the DOE's Solid State Lighting program, although the precise implications will not become clear for weeks if not months.

Specifically with regard to Energy Star and solid-state lighting, senior management at EPA and DOE have agreed the following, which has been passed to the program-level contacts:

  • EPA will be brand manager and Agency lead for the Energy Star products program. This includes managing manufacturer agreements, specification development, and marketing and outreach.
  • EPA will manage these efforts with technical support from DOE in areas such as product testing and verification, leveraging the substantial ongoing DOE work with R&D, product testing, and test procedure development.
  • EPA and DOE will work expeditiously to integrate their existing efforts across residential lighting.
  • An integrated approach to Energy Star residential lighting program will be developed for industry and other stakeholder comment that recognizes the importance of both whole fixture-based and light source-based approaches for measuring lighting energy efficiency.
  • This proposal will guide future Energy Star specifications for fixtures and bulbs. This proposal will be provided for comment within 2 months.



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